Complex CNC Machined Components

If you are looking to customize complex CNC-machined components but have not yet found a reliable manufacturer or supplier, consider choosing Tuoyuan Metal. We are able to select the appropriate materials and surface finishes to meet your specific requirements; our products are well-suited for the aerospace, medical, marine, and other industries. We also welcome custom orders based on your provided technical drawings.

Product Characteristics

This series of complex CNC machined components takes practical and reliable as the core characteristics, adapting to the conventional and special working conditions of various industries. In terms of structure, it can realize the integrated processing of complex structures such as deep holes (depth-diameter ratio within 1:15), special-shaped curved surfaces, and multi-steps, reducing splicing processes, lowering the risk of failures in subsequent assembly, and improving the overall structural stability of the components.

For surface treatment, conventional processes such as anodizing, electroplating, and spraying can be completed according to customer needs. After treatment, the surface roughness is stably between Ra0.4 and Ra0.8, which has good wear resistance and basic anti-corrosion ability, taking into account practical and appearance needs.

In terms of mechanical properties, by matching suitable materials and standardized processing technologies, it is ensured that the components remain stable under normal working temperature (-20℃ to 200℃), medium pressure and vibration environment, and are not prone to deformation, fracture and other problems.

In terms of detail processing, the processing quality of key parts such as chamfers and threads is strictly controlled to ensure smooth chamfers without burrs and smooth thread engagement, improving assembly convenience and use reliability.

Specification

Processing Range: Maximum processing size 1200mm×800mm×600mm, minimum processing size 5mm×5mm×1mm, covering the specification requirements of complex components in most industrial fields;

Processing Precision: Conventional processing precision is ±0.005mm-±0.01mm, which can be customized to ±0.003mm for special needs;

Common Materials: Stainless steel (304, 316L), aluminum alloy (6061, 7075), titanium alloy (TC4), copper alloy (H62), engineering plastics (POM, PEEK), etc.;

Surface Parameters: Conventional surface roughness Ra0.1-Ra1.6, which can be adjusted according to assembly and use needs;

Tolerance Grade: The key parts can reach up to IT4 grade, and the conventional parts are IT5-IT6 grade; Core Processes: 5-axis linkage processing, 3-axis processing, milling, turning, drilling, tapping, etc.;

Testing Equipment: Conventional testing equipment such as coordinate measuring machine, laser probe, projector, roughness tester, to ensure that the size and surface quality meet the standards;

Customization Instructions: Support the import of CAD (IGES/STEP) format drawings, can provide material quality inspection reports and dimensional inspection reports, and adjust specific parameters according to the actual needs of customers to ensure matching with the assembly system.

Application

With the advantages of high precision, high stability and strong adaptability, Tuoyuan Metal's complex CNC machined components are widely used in many high - end manufacturing fields.

In the aerospace field, it provides precision machining services for aircraft engine components, spacecraft structural parts, navigation system components, etc., and strictly follows the strict standards of the aerospace industry to ensure the reliability of components in extreme environments;

In the medical device field, it is used for the processing of core components of surgical robots, precision accessories of diagnostic equipment, and implantable medical device components. It adopts medical - grade materials and a sterile processing environment to ensure the biocompatibility and safety of products;

In the automotive industry, it focuses on the production of core components such as new energy vehicle motor components, autonomous driving system sensor brackets, and precision gears of gearboxes, helping the automotive industry develop in the direction of lightweight and intelligence;

In the electronic communication field, it provides high - precision processing for 5G base station core components, smart phone precision structural parts, industrial control equipment accessories, etc., to meet the development needs of miniaturization and high density of electronic products;

In addition, it also has mature application cases in mold manufacturing, marine engineering, high - end equipment manufacturing and other fields, providing strong support for the technological upgrading and product innovation of various industries.