CNC Machined Connector

Tuoyuan Metal is a manufacturer of high-quality, durable CNC Machined Connectors. We maintain a comprehensive custom production process, enabling us to provide products that meet the specific requirements of various industries.

Product Advantage

Utilizing imported CNC machining centers and equipped with a high-precision sensing system and automatic compensation module, the connector's bore diameter tolerance is controlled within ±0.005mm, and the mating dimension deviation is less than 0.01mm. This means the CNC Machined Connector perfectly adapts to mainstream European and American equipment interface standards.

Whether used with equipment from brands like Siemens (Germany) and Rockwell (USA), or for customized projects, it achieves "plug and play," avoiding assembly delays and equipment damage caused by dimensional deviations.

Military-grade durability, drastically reduced maintenance costs: The connector contacts are made of high-purity brass, precision-machined by CNC and then gold-plated, achieving a mating life of over 10,000 cycles. It boasts stable conductivity and extremely strong oxidation resistance. The shell is made of reinforced nylon + glass fiber composite material, having passed high and low temperature (-40℃ to 120℃), corrosion resistance, and vibration resistance (10-2000Hz) tests.

It can operate stably for over 5 years in complex environments such as industrial workshops, automotive engine compartments, and outdoor communication equipment, significantly reducing equipment downtime and maintenance frequency, and lowering customers' overall maintenance costs.

Specification

Application

Industrial Automation: Adapted to robotic arms, PLC controllers, sensors, and other equipment, enabling stable signal and power transmission in automotive manufacturing and electronics processing workshops, and handling high-frequency operation and vibration environments.

Automotive Electronics: Used in new energy vehicle battery management systems, in-vehicle navigation, and sensor connections. CNC Machined Connector's high-temperature and corrosion-resistant properties allow it to adapt to the complex environment of engine compartments and meet European and American automotive industry safety standards.

Aerospace and Communications: Supports outdoor communication base stations and satellite receiving equipment, ensuring stable data transmission in high-temperature, high-humidity, and strong electromagnetic interference environments. It has passed the qualification audits of some aerospace Tier 2 suppliers.

Medical Equipment: Used for internal connections in diagnostic instruments and monitoring equipment. Materials meet medical-grade environmental protection requirements, with no release of harmful substances, and are suitable for the low-error requirements of precision instruments.

Tuoyuan's Production Process

Full-Lifecycle Quality Control

Tuoyuan Metal has established a full-process standardized production system from order confirmation to finished product delivery. Each link is supervised by our QA team to ensure clients can track the order progress in real-time:

Order Confirmation (1-2 Days): Tuoyuan's foreign trade engineers confirm specification parameters, customization needs, and delivery time with clients, issue detailed production plans and samples, and start production after client confirmation.

Raw Material Procurement & Testing (3-5 Days): Procure high-purity brass and reinforced nylon from Tuoyuan's designated material suppliers. Each batch of raw materials is accompanied by a material qualification certificate, and our laboratory conducts secondary testing using a spectral analyzer to ensure compliance with standards.

CNC Precision Machining (5-7 Days): Mass production is carried out on imported CNC machining centers (DMG MORI, Germany). Each machine is equipped with Tuoyuan's customized real-time monitoring system, and sampling inspection of machining precision is conducted every hour to ensure errors are within the standard range.

Surface Treatment & Assembly (2-3 Days): Contacts undergo gold plating through Tuoyuan's proprietary process, and oxidation resistance is tested via salt spray testing. Assembly is coordinated by automated equipment and skilled workers to ensure smooth interface mating.

Finished Product Full Inspection (1-2 Days): Conduct mating testing, conduction testing, high-low temperature testing, and waterproof testing. Unqualified products are directly rejected, ensuring a delivery qualification rate of 99.8%.

Packaging & Delivery (2-5 Days): Adopt anti-static and anti-drop packaging, labeled according to client requirements. Ship via DHL, FedEx, or other international logistics, with full logistics information tracking to ensure on-time delivery.

All orders support progress inquiry. Clients can obtain Tuoyuan's material traceability certificate and learn about the production status in real-time through a dedicated customer service representative. Bulk orders include free sample testing with Tuoyuan Metal's logo, allowing you to experience product quality intuitively before purchasing.