Stainless Steel Full Cone Spray Nozzles

Manufactured by Tuoyuan, the customized stainless steel full cone spray nozzles form a complete circular spray pattern. Unique internal vane structure and large smooth internal passages ensure evenly distributed medium-to-large water droplets under various flow rates and operating pressures.

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Product Description

Tuoyuan stainless steel full cone spray nozzles produce full round solid cone sprays with angles ranging from 45° to 108°, delivering steady medium and large droplets across wide flow and pressure ranges thanks to optimized internal vanes and unobstructed flow paths.

Standard stainless steel machined full cone atomizing nozzles offer precise dimensions for full-area coverage work.

Data Sheet

Thread Size	Flow Code	Orifice Dia. (mm)	Max free Passage Orifice Dia(mm)	0.5 bar	0.7 bar	1.5 bar	2 bar	3 bar	4 bar	5 bar	6 bar	7 bar	10 bar	1.5 bar Angle(°)
1/8"	1	0.79	0.64	0.38	0.57	0.82	0.62	0.74	0.85	0.94	1	1.1	1.3	58
1/8"	1.5	1.2	0.64	0.49	0.76	0.81	0.93	1.1	1.3	1.4	1.5	1.7	1.9	65
1/8"	2	1.2	1	0.65	0.87	1.1	1.2	1.5	1.7	1.9	2	2.2	2.6	50
1/8"	3	1.5	1	0.98	1.1	1.6	1.9	2.2	2.5	2.8	3.1	3.9	4.5	65
1/8"	3.5	1.6	1.3	1.1	1.3	1.9	2.2	2.6	3	3.3	3.6	3.9	4.5	50
1/8"	3.9	2	1	1.3	1.5	2.1	2.4	2.9	3.3	3.7	4	4.3	5.1	84
1/8"	5	2	1.3	1.6	1.9	2.7	3.1	3.7	4.2	4.7	5.1	5.5	6.5	65
1/4"	6.1	2.3	1.3	2	2.3	3.3	3.8	4.5	5.2	5.7	6.2	6.7	7.9	74
1/4"	6.5	2.38	1.6	2.1	2.5	3.5	4	4.8	5.5	6.1	6.7	7.1	8.4	50
1/4"	10	3.18	1.6	3.3	3.8	5.4	6.2	7.4	8.5	9.4	10.2	11	13	67
1/4"	12.5	3.2	1.6	4.1	4.8	6.8	7.7	9.3	10.8	11.8	12.8	13.7	16.2	74
3/8"	9.5	2.6	2.4	3.1	3.6	5.1	5.9	7.1	8.1	8.9	9.7	10.4	12.3	50
3/8"	15	3.6	2.4	4.9	5.7	8.1	9.3	11.2	12.7	14.1	15.4	16.5	19.4	67
3/8"	20	4	2.8	6.5	7.6	10.8	12.4	14.9	17	18.8	20	22	26	80
3/8"	22	4.5	2.8	7.2	8.4	11.9	13.6	16.4	18.7	21	23	24	28	90
1/2"	16	3.5	3.2	5.2	6.1	8.7	9.9	11.9	13.6	15.1	16.4	17.6	21	50
1/2"	25	4.6	3.2	8.2	9.5	13.5	15.4	18.6	21	24	26	27	32	67
1/2"	32	5.2	3.6	10.4	12.2	17.3	19.8	24	27	30	33	35	41	75
1/2"	40	6.2	3.6	13.1	15.2	22	25	30	34	38	41	44	52	91
3/4"	50	6.7	4	16.3	19.1	27	31	37	42	47	51	55	65	94
3/4"	2.5	4.9	4.4	9.6	11.2	15.9	18.2	22	25	28	30	32	38	50
3/4"	4	6.4	4.4	15.4	18	26	29	35	40	44	48	52	61	70
3/4"	7	9.5	5.2	27	31	45	51	61	70	78	84	91	107	92
1"	4.2	6	5.6	16.2	18.9	27	31	37	42	47	51	54	64	50
1"	7	8.3	5.6	27	31	45	51	61	70	78	84	91	107	68
1"	8	9.5	5.6	31	36	51	58	70	80	89	91	104	122	81
1"	10	11.9	5.6	38	45	64	73	88	100	111	121	130	153	90
1"	12	11.9	6.4	46	54	77	87	105	120	133	145	155	183	92
1 1/4"	6	7.4	6.4	23	27	38	44	53	60	67	72	78	92	50
1 1/4"	10	9.6	6.4	38	45	64	73	88	100	111	121	130	153	67
1 1/4"	12	10.7	6.4	46	54	77	87	105	120	133	145	155	183	70
1 1/4"	14	12.3	6.4	54	63	89	102	123	140	155	169	181	215	80
1 1/2"	20	15.1	7.9	77	90	128	146	175	200	220	240	260	305	93
1 1/2"	10	9.5	8.7	38	45	64	73	88	100	111	121	130	153	50
1 1/2"	16	12.7	8.7	62	72	102	116	140	158	178	193	210	245	74
1 1/2"	20	14.3	8.7	77	90	128	146	175	200	220	240	260	305	76
1 1/2"	30	18.3	10.3	115	135	191	220	265	300	330	360	390	460	94
2"	17	12.7	11.1	65	76	108	124	149	170	189	205	260	300	50
2"	30	17.3	11.1	115	135	191	220	265	300	330	360	390	460	74
2"	35	19.2	11.1	135	157	225	255	310	355	390	425	455	540	77
2"	40	21	11.1	154	180	255	295	350	400	445	485	520	610	80
2"	50	23.8	14.3	192	225	320	385	440	500	560	610	740	770	85
2"	60	28.6	14.3	230	270	385	440	530	600	670	730	780	920	100

Working Principle and Structure

The stainless steel full cone spray nozzles delivers a uniform full-circle spray pattern thanks to its uniquely engineered internal vanes or swirl chamber.

Liquid swirling: After liquid flows into the nozzle, internal vanes or swirl components force the fluid to spin at high speed.

Mixing and atomization: The swirling liquid mixes inside the nozzle chamber. As it exits the orifice, sharp shear force and sudden pressure drop break the fluid into tiny fine droplets instantly.

Even distribution: Precisely shaped vanes guarantee consistent flow coverage across the entire spray cone, from the outer edge all the way to the center.

Stainless Steel Full Cone Spray Nozzles Tuoyuan Metal

Customer Case Studies and Real Buyer Reviews

Project Background

A large local aggregate quarry in Southeast Asia faced severe dust pollution on crushing area, conveyor transfer points, stockpile yards and loading aisles. The plant once used ordinary cast iron and plastic spray nozzles for fog dust suppression. Those old nozzles had obvious drawbacks: easy abrasion by mixed sediment water, frequent internal clogging from sand powder, uneven scattered spray, short service life, and frequent replacement shutdowns. Besides, excessive floating dust failed local environmental inspection standards, bringing daily production restrictions.

Custom Solution We Provided

The plant adopted our SUS304 & SUS316 stainless steel full cone spray nozzles for full-site renovation. We matched medium-pressure wide-angle full cone models for fixed fog poles, workshop top spraying and conveyor belt closed dust suppression pipelines.

Customer Review

“We test many cheap spray nozzles before, most get blocked by sand mud within one week. This stainless full cone nozzle works perfectly on our crusher outlet spraying system. The cone spray coverage is full, fog uniform, hardly clog even using factory circulating water. Less maintenance work, stable running all day long. Worthy bulk purchase for quarry dust suppression.”

Sample Display

Product Parameter

Product name	Stainless steel full cone spray nozzles
Materials	304, 316, 316L, brass
Flow Rate	Customized
Spray Angle	Customized
Style	Thread Size
BB full cone spray nozzles	1/8”-2”
HH full cone spray nozzles	1/8”-2”
GG full cone spray nozzles	1/8”-3/4”
SJV-B full cone spray nozzles	1/8”-3/4”

Application of Stainless Steel Full Cone Spray Nozzles

1. Sand and gravel plants generate a large amount of floating dust during the mechanism-sand production and crushing process. The stainless steel full cone spray nozzles suppress emissions by spraying dense, fine water mist into the air. Consequently, these dust particles fall due to gravity, which achieves highly efficient dust suppression at the source.

2. Grain and oil processing plants easily accumulate flammable organic dust during material unloading, conveying, and cleaning operations. The atomization system precisely sprays micro-water mist at material transfer points. This operation effectively reduces the potential risk of dust explosions in the factory.

3. Smelting and sintering processes in metallurgical plants generate massive amounts of toxic dust and high-temperature flue gas. High-pressure stainless steel full cone spray nozzles effectively wash workshop equipment, cool hot furnaces, and suppress environmental dust. The uniformly distributed droplets increase the gas-liquid contact area, which significantly accelerates the neutralization of harmful gases.

4. Quarries face severe dust pollution during open-pit blasting, rock drilling, and aggregate screening operations. stainless steel full cone spray nozzles suppress widespread dust, eliminate wastewater foam, and rapidly cool hot raw materials. This versatile nozzle system also serves as a highly efficient fire suppression tool to extinguish sudden blazes.

FAQ

Q1: What exactly defines a stainless steel full cone spray nozzles, and how does its spray pattern look?

A1: This solid cone spray nozzle uses internal vanes or a swirl chamber to break liquid into a fine mist.

Q2: What are the primary variables that dictate droplet size in these nozzles?

A2: Operating pressure, orifice diameter, and liquid viscosity dictate the droplet size. Higher pressures force liquid through the orifice faster, yielding finer atomization.

Q3: Stainless steel and brass. how do I pick the right material?

A3: Stainless steel (304/316L) stands up to extreme heat, wear, and high pressure, making it the industry standard for metallurgical plants.

Brass offers smooth machining and decent performance for cost-sensitive, non-corrosive setups like general cooling or fire protection.

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Contact Info

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Address

Xishanqian Village, Huanxiu Street, Jimo District, Qingdao City, Shandong Province, China
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Tel

+86-13969766216
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E-mail

Lucky@topmachinings.com

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